The PC200 fleet delivered up to the cutoff has 2.539 machines. To measure the Y1 failure rate we only consider machines with ≥ 12 months since technical delivery: 2.265. For Y2, ≥ 24 months: 2.106.
In hours, the fleet accumulated 9.413.700 h of observed exposure up to ~3.612 h SMR — basis for the per-bucket calculations below.
| Year 1 (0–12m) | Year 2 (12–24m) | |
|---|---|---|
| Approved claims | 3.107 | 1.073 |
| Total cost (BRL) | R$ 7.804.788 | R$ 3.898.046 |
| Avg cost / claim | R$ 2.512 | R$ 3.633 |
| Failure rate (claims/mach) | 137,2% | 51,0% |
| Cost / machine (BRL) | R$ 3.446 | R$ 1.851 |
Y2/Y1 ratio of failure rate: 0.37×. Year 2 shows fewer claims than Year 1 — benign profile so far.
By this path, the Year-2 cost per machine is R$ 1.851.
The time-based window treats every machine equally, but models with highly variable usage have under/overestimated rates. For this model the median is 1.806 h/year; reconverting the history into 250 h buckets isolates the cost per operating hour at each usage band and projects Y2 over the band each machine actually reaches.
| Bucket (h SMR) | Machines reached | Exposure (h) | Claims | Total cost | R$/h | Claims/1000h |
|---|---|---|---|---|---|---|
| 0–250Y1 | 2.534 | 633.135 | 384 | R$ 562.459 | R$ 0,89 | 0.61 |
| 250–500Y1 | 2.532 | 632.797 | 870 | R$ 1.323.617 | R$ 2,09 | 1.37 |
| 500–750Y1 | 2.530 | 632.305 | 492 | R$ 1.210.654 | R$ 1,91 | 0.78 |
| 750–1000Y1 | 2.528 | 632.000 | 430 | R$ 1.646.105 | R$ 2,60 | 0.68 |
| 1000–1250Y1 | 2.528 | 631.912 | 484 | R$ 1.835.018 | R$ 2,90 | 0.77 |
| 1250–1500Y1 | 2.526 | 631.164 | 350 | R$ 901.589 | R$ 1,43 | 0.55 |
| 1500–1750Y1 | 2.523 | 630.469 | 459 | R$ 1.224.083 | R$ 1,94 | 0.73 |
| 1750–2000Y1 | 2.521 | 629.839 | 334 | R$ 1.359.161 | R$ 2,16 | 0.53 |
| 2000–2250Y2 | 2.516 | 628.478 | 448 | R$ 2.038.612 | R$ 3,24 | 0.71 |
| 2250–2500Y2 | 2.512 | 627.026 | 40 | R$ 107.553 | R$ 0,17 | 0.06 |
| 2500–2750Y2 | 2.504 | 625.231 | 39 | R$ 67.988 | R$ 0,11 | 0.06 |
| 2750–3000Y2 | 2.498 | 623.141 | 26 | R$ 135.201 | R$ 0,22 | 0.04 |
| 3000–3250Y2 | 2.488 | 620.964 | 28 | R$ 36.429 | R$ 0,06 | 0.05 |
| 3250–3500Y2 | 2.480 | 618.572 | 22 | R$ 83.160 | R$ 0,13 | 0.04 |
| 3500–3750Y2 | 2.468 | 616.667 | 24 | R$ 87.470 | R$ 0,14 | 0.04 |
| 3750–4000Y3 | 2.463 | 614.807 | 8 | R$ 54.911 | R$ 0,09 | 0.01 |
| 4000–4250Y3 | 2.457 | 613.514 | 12 | R$ 33.246 | R$ 0,05 | 0.02 |
| 4250–4500Y3 | 2.453 | 611.869 | 4 | R$ 49.495 | R$ 0,08 | 0.01 |
| 4500–4750Y3 | 2.443 | 609.463 | 5 | R$ 5.742 | R$ 0,01 | 0.01 |
| 4750–5000Y3 | 2.434 | 606.803 | 1 | R$ 956 | R$ 0,00 | 0.00 |
| 5000–5250Y3 | 2.421 | 603.820 | 0 | R$ 0 | R$ 0,00 | 0.00 |
| 5250–5500Y3 | 2.409 | 600.806 | 1 | R$ 1.804 | R$ 0,00 | 0.00 |
| 5500–5750Y4 | 2.396 | 596.676 | 0 | R$ 0 | R$ 0,00 | 0.00 |
| 5750–6000Y4 | 2.379 | 593.619 | 0 | R$ 0 | R$ 0,00 | 0.00 |
R$/h = bucket total cost ÷ fleet exposure hours inside the bucket. Green rows compose Y1 (up to ~1.806h); amber Y2 (to ~3.612h); blue Y3 (to ~5.418h); violet Y4 (to ~7.224h).
For each machine we sum the cost of the buckets overlapping each 12-month window: Y2 = [1.806h, 3.612h], Y3 = [3.612h, 5.418h] and Y4 = [5.418h, 7.224h]. Where the observed history ends (6.000h), the remainder is extrapolated by the fit weighted by reached machines:
R$/h ≈ -4.69e-4·h + 2.25
On the calendar-time basis, years 3 and 4 follow the Weibull bathtub cumulative hazard H(t) = (t/η)^β, with β fitted on the observed Y2/Y1 cost per machine:
r21 = 53,7% · β = log₂(1 + r21) = 0.620 · Y3 = Y2 × (3^β−2^β)/(2^β−1) = Y2 × 0.818 · Y4 = Y3 × (4^β−3^β)/(3^β−2^β) = Y3 × 0.879
| Hours basis | Time basis | |
|---|---|---|
| Y1 cost per machine | R$ 3.564 | R$ 3.446 |
| Y2 cost per machine | R$ 1.418 | R$ 1.851 |
| Y3 cost per machine (projected) | R$ 79 | R$ 1.515 |
| Y4 cost per machine (projected) | R$ 0 | R$ 1.331 |
| Total 2-year warranty cost / machine | R$ 4.982 | R$ 5.297 |
| Total 3-year warranty cost / machine | R$ 5.061 | R$ 6.811 |
| Total 4-year warranty cost / machine | R$ 5.061 | R$ 8.142 |
Comparison with the time window: Y2 by time = R$ 1.851 · Y2 by hours = R$ 1.418 (Δ -23,4%). The divergence reflects machines that did not operate full 12 months in Year 2, or operated above the median. The same reading applies to years 3 and 4.
Fleet totals (hours basis): 2 years R$ 12.649.823 · 3 years R$ 12.850.207 · 4 years R$ 12.850.831
Avg: 1.806 h/year · 1 year: R$ 3.564 · 2 years: R$ 4.982 · 3 years: R$ 5.061 · 4 years: R$ 5.061
Fleet ACM: Y1 R$ 9.049.435 · Y2 R$ 12.649.823 · Y3 R$ 12.850.207 · Y4 R$ 12.850.831
Base: 26.684 approved claims · 13.798 machines · cutoff 2024-01-01.