Presentation — Calculation memo (1 to 4 years)

Select the model: each block below adjusts automatically to justify the warranty cost of years 2, 3 and 4 and the projection used.

Model
Median usage: 1.806 h/year · Total fleet: 2.539 · Exp. ≥12m: 2.265 · Exp. ≥24m: 2.106
1Fleet and observation window

The PC200 fleet delivered up to the cutoff has 2.539 machines. To measure the Y1 failure rate we only consider machines with ≥ 12 months since technical delivery: 2.265. For Y2, ≥ 24 months: 2.106.

In hours, the fleet accumulated 9.413.700 h of observed exposure up to ~3.612 h SMR — basis for the per-bucket calculations below.

2Approved claims — time window
Year 1 (0–12m)Year 2 (12–24m)
Approved claims3.1071.073
Total cost (BRL)R$ 7.804.788R$ 3.898.046
Avg cost / claimR$ 2.512R$ 3.633
Failure rate (claims/mach)137,2%51,0%
Cost / machine (BRL)R$ 3.446R$ 1.851

Y2/Y1 ratio of failure rate: 0.37×. Year 2 shows fewer claims than Year 1 — benign profile so far.

By this path, the Year-2 cost per machine is R$ 1.851.

3Why cross with operating hours (SMR)

The time-based window treats every machine equally, but models with highly variable usage have under/overestimated rates. For this model the median is 1.806 h/year; reconverting the history into 250 h buckets isolates the cost per operating hour at each usage band and projects Y2 over the band each machine actually reaches.

4Calculation memo — 250h buckets
Bucket (h SMR)Machines reachedExposure (h)ClaimsTotal costR$/hClaims/1000h
0–250Y12.534633.135384R$ 562.459R$ 0,890.61
250–500Y12.532632.797870R$ 1.323.617R$ 2,091.37
500–750Y12.530632.305492R$ 1.210.654R$ 1,910.78
750–1000Y12.528632.000430R$ 1.646.105R$ 2,600.68
1000–1250Y12.528631.912484R$ 1.835.018R$ 2,900.77
1250–1500Y12.526631.164350R$ 901.589R$ 1,430.55
1500–1750Y12.523630.469459R$ 1.224.083R$ 1,940.73
1750–2000Y12.521629.839334R$ 1.359.161R$ 2,160.53
2000–2250Y22.516628.478448R$ 2.038.612R$ 3,240.71
2250–2500Y22.512627.02640R$ 107.553R$ 0,170.06
2500–2750Y22.504625.23139R$ 67.988R$ 0,110.06
2750–3000Y22.498623.14126R$ 135.201R$ 0,220.04
3000–3250Y22.488620.96428R$ 36.429R$ 0,060.05
3250–3500Y22.480618.57222R$ 83.160R$ 0,130.04
3500–3750Y22.468616.66724R$ 87.470R$ 0,140.04
3750–4000Y32.463614.8078R$ 54.911R$ 0,090.01
4000–4250Y32.457613.51412R$ 33.246R$ 0,050.02
4250–4500Y32.453611.8694R$ 49.495R$ 0,080.01
4500–4750Y32.443609.4635R$ 5.742R$ 0,010.01
4750–5000Y32.434606.8031R$ 956R$ 0,000.00
5000–5250Y32.421603.8200R$ 0R$ 0,000.00
5250–5500Y32.409600.8061R$ 1.804R$ 0,000.00
5500–5750Y42.396596.6760R$ 0R$ 0,000.00
5750–6000Y42.379593.6190R$ 0R$ 0,000.00

R$/h = bucket total cost ÷ fleet exposure hours inside the bucket. Green rows compose Y1 (up to ~1.806h); amber Y2 (to ~3.612h); blue Y3 (to ~5.418h); violet Y4 (to ~7.224h).

5Projection for years 2, 3 and 4

For each machine we sum the cost of the buckets overlapping each 12-month window: Y2 = [1.806h, 3.612h], Y3 = [3.612h, 5.418h] and Y4 = [5.418h, 7.224h]. Where the observed history ends (6.000h), the remainder is extrapolated by the fit weighted by reached machines:

R$/h ≈ -4.69e-4·h + 2.25

On the calendar-time basis, years 3 and 4 follow the Weibull bathtub cumulative hazard H(t) = (t/η)^β, with β fitted on the observed Y2/Y1 cost per machine:

r21 = 53,7% · β = log₂(1 + r21) = 0.620 · Y3 = Y2 × (3^β−2^β)/(2^β−1) = Y2 × 0.818 · Y4 = Y3 × (4^β−3^β)/(3^β−2^β) = Y3 × 0.879

Hours basisTime basis
Y1 cost per machineR$ 3.564R$ 3.446
Y2 cost per machine R$ 1.418R$ 1.851
Y3 cost per machine (projected)R$ 79R$ 1.515
Y4 cost per machine (projected)R$ 0R$ 1.331
Total 2-year warranty cost / machineR$ 4.982R$ 5.297
Total 3-year warranty cost / machineR$ 5.061R$ 6.811
Total 4-year warranty cost / machineR$ 5.061R$ 8.142

Comparison with the time window: Y2 by time = R$ 1.851 · Y2 by hours = R$ 1.418 (Δ -23,4%). The divergence reflects machines that did not operate full 12 months in Year 2, or operated above the median. The same reading applies to years 3 and 4.

Fleet totals (hours basis): 2 years R$ 12.649.823 · 3 years R$ 12.850.207 · 4 years R$ 12.850.831

Executive summary — PC200
Cost / machine Y1
R$ 3.446
Cost / machine Y2 (time)
R$ 1.851
Cost / machine Y2 (hours)
R$ 1.418
Cost / machine Y3 (hours)
R$ 79
Cost / machine Y4 (hours)
R$ 0
Δ 12→48m extension (hours)
R$ 1.497
Y2/Y1 ratio (claims/mach)
0.37×
Weibull β (bathtub)
0.620
Hours/year (median)
1.806 h
PC200 — Cumulative cost per machine (250h buckets)

Avg: 1.806 h/year · 1 year: R$ 3.564 · 2 years: R$ 4.982 · 3 years: R$ 5.061 · 4 years: R$ 5.061

Fleet ACM: Y1 R$ 9.049.435 · Y2 R$ 12.649.823 · Y3 R$ 12.850.207 · Y4 R$ 12.850.831

Requested categ.:9/9 active — proportional weight (1/9 per category) until the historical file is re-uploaded with real per-category split.

Base: 26.684 approved claims · 13.798 machines · cutoff 2024-01-01.